In modern high-speed digital designs, connectors
require careful attention; you can't
just use any one that's available. When
designing with Xilinx® Virtex-4TM multigigabit
transceiver (MGT) devices, with
data transfer rates increasing to 10 Gbps,
connectors are part of the total solution.
It is often said that the silicon, in our
case the FPGA, does all the work in a system.
Passive components such as connectors
get the blame for increasing design
cost, complexity, and size, and therefore are
often neglected.
Today's digital designs enter the RF
world with transfer speeds of 10 Gbps and
more per data pair; thus, you can no longer
ignore the overall impact connector choice
has on a design.
Connector manufacturers must keep
track of high-speed digital design needs
while meeting the demand for multiple
high-speed low-loss connections in a small
connector shape. Connector design, therefore,
becomes increasingly difficult.
The two worlds need to be combined;
therefore, we advise following these steps
when selecting a connector:
QSE and QTE connector
families are for data transfer rates up
to 6 Gbps (Figure 3).
For board to board, with a point-topoint
setup, Samtec offers a reliable cable
connection based on the QSE/QTE connector technology. The 50 ohm controlled
impedance, 38 AWG mini coax ribbon
cable (Figure 4) is available with as many as
240 signal lines, as well as a differential or
single-ended flex-strip solution.
You can create custom connector specifications
for both the QSE/QTE and ribbon
cable on Samtec's website and download
cable specifications and test reports on
cross-talk, travel delay, and impedance.
Mezzanine Board-to-Board Connectors
Mezzanine card systems are mostly used to
relocate high-pin-count devices onto mezzanine
or module cards, simplifying board
routing without compromising system
performance.
Mezzanine cards need a high bandwidth
and high amount of parallel connections as
well as several serial connections. Teradyne's
version is the NexLev connector family, with
performance up to 12 Gbps. This connector
enables a vast amount of connection possibilities
at different connector heights.
The NexLev connector is built in a
stripline construction, providing a continuous
ground plane for each signal contact
(Figure 5). The connectors come as tenrow
connectors with 100, 200, or 300 positions
at possible stacking heights from 10
mm to 30 mm. You can find technical figures
at www.teradyne.com/prods/tcs/products/connectors/mezzanine/nexlev/signintegr.html#differential.
Samtec offers a similar solution with its
YFS/YFT single-ended and differential-pair-array connector arrays called
SamArray (Figure 6). These connectors
have a performance up to 10 Gbps and
comprise a vast amount of single-ended
connections. Differential signaling is
obtained through pin layout (Figure 7).
Connectors are offered as five-, eight-,
or ten-row with as many as 50 contacts per
row, for stacking heights from 5 to 25 mm.
Technical figures are provided in PDF format
at www.samtec.com/signal_integrity/technical_specifications/electrical.asp?series=YFS-DP&stack=25&menu=Signal_Integrity.
Mezzanine connectors have a BGA footprint
and can be treated by assembly
machines as regular BGA components.
Experience with these connectors showed
that before soldering, they are best glued to
the PCB. If not glued, there is a great
chance that the connector will move during
soldering.
Connectors for Cable Connections
For design reasons you may not be able to
use the connectors described above. In this
case you can still turn to older solutions,
such as the well-known SMA connector
and the small MMCX connector.
SMA is an acronym for "SubMiniature
version A," first developed in the 1960s.
They are 50 ohm, semi-precision subminiature
units that provide excellent electrical
performance from DC to 18 GHz with a
threaded interface. These high-performance
connectors are compact in size and have
outstanding mechanical specifications.
Besides the standard straight, 90
degrees, and edge-launch version, an
SMT-mount device version is now also
available (Figure 8). This SMT version is
preferable over the other because of its performance
characteristics.
The MMCX series is sometimes also
called MicroMate. It is the smallest RF
connector and was developed in the 1990s.
MMCX is a micro-miniature connector
series with a lock-snap mechanism, allowing
for 360 degrees rotation and thus
enabling great flexibility in PCB layouts.
MMCX connectors conform to the
European CECC 22000 specification.
MMCX products range to 6 GHz for a
50 §Ù interconnect system. A set of connectors
includes surface mount, edge card, and
cable connectors. Here the SMT version is
preferable (Figure 9).
You can purchase ready-made, custom,
and length-matched cable interconnect for
this type of connection from different
sources and choose between flexible or
semi-rigid cabling.
Connector Basics
Suppose you've selected your IC devices
and your board has been laid out with all of
the right design rules, such as:
- Controlled impedance traces
- Controlled time delay of stubs
- Stubs shorter than about 20% of the
fastest signal's rise time
- Time delay of discontinuities shorter
than about 15% of the fastest signal's
rise time.
- Adjacent traces paced far enough apart
to keep crosstalk at an acceptable level
- A stack-up with power and ground
planes on adjacent layers of silicon
- A continuous return path under each
signal trace
You're not quite done yet. In high-performance
systems, every element
must be optimized for the entire system
to meet performance, schedule constraints,
size, and cost. It is like a chain –
every link must be strong for the whole
to meet the demanding performance
specs of today's high-speed products.
How can components like connectors
affect system performance? Usually the
potential problems are lumped into two
categories: timing and noise, together
referred to as signal integrity (SI).
What is important when selecting
connectors?
- EMI, translated to series inductance
- Crosstalk, translated to mutual
inductance
- Signal propagation, as parasitic
capacitance
Series Inductance
The most fundamental effect a connector
adds to a circuit is series inductance. The
primary factor for the series inductance is
the pin length of the connector. Together
with the series inductance of each connector
pin, the pin layout of the connector
determines the radiated EMI (electromagnetic
interference).
Signals traveling through a connector
need a current return path (ground).
Even if no return path is provided
through the connector, large inductive
loops can be created Figure 10). This
will result in substantial EMI emission.
Differential signaling solves the problem
of current return paths by eliminating
it. Differential signaling uses two
identical but opposite signals. The return
paths are therefore also opposite to each
other (Figure 11). This effect will cancel
out. The only signal returning from a
differential pair is because of an imbalance
between the two signals. The subtraction
of both signals will not be
exactly zero.
Mutual Inductance
Current loops illustrate mutual inductive
coupling in Figure 12. Current leaving
device A returns through signal return path
X. Even currents leaving devices B and C
have signal return paths through Y and Z.
Because all of these paths overlap, magnetic
fields from one path induce electric
voltages (noise) in other paths. The
induced noise will be larger or smaller with
the physical location of a path. In our
example, Y will receive more noise than Z
because it shares more area.
Do not worry about crosstalk between
differential signals. Because of their nature,
crosstalk is canceled out.
Parasitic Capacitance
Mutual and shunt (pin-to-pin) capacitance
is another effect that comes with a connector
– usually you can ignore it. The effect
capacitance has is to slow down system
edge rate. In multi-drop backplane applications,
parasitic capacitance places more
burdens on connectors than in point-topoint
applications.
Signals transmitted pass each tap on the
bus; the cumulative effect of the parasitic
capacitance can distort the signals and the
series inductance of the source connector.
Connector Selection
To provide excellent high-speed connectors,
manufacturers need to control and
manage the above parameters as well as a
lot more. Engineers now have access to an
extensive amount of data measured and
calculated by connector manufacturers.
On most manufacturers' websites, electrical,
mechanical, and SI information is
available, together with
PCB drawing and simulation
aids:
- Mechanical
- Dimension
drawing in PDF
format
- 3D models in
IGES, STEP, or
Parasolid ACIS
format
- Mechanical qualification
and
stress test reports
- PCB layout tool library components
- Electrical
- Electrical test reports
- Application notes
- SI parameters and results
- Datasheets
- Simulation
An extra service offered by Samtec is the
"Final Inch" website, for designing a connector
break-out region on a PCB.
The manufacturers mentioned in this
article are not the only high-speed connector
manufacturers on the market. There are
other companies such as ERNITM, Hirose,
MolexTM, AmphenolTM, and RadiallTM
manufacturing (under license) similar connectors.
Many other companies have their
own range of high-speed connectors.
Conclusion
Today's high-speed digital design engineers
can benefit from the RF knowledge of connector
suppliers, using the information
available in datasheets, application notes,
and on the Internet.
You can use this article as a starting point
for better PCB and connector design.
For more information, see the books
"High-Speed Digital System Design" by
Stephen H. Hall, Garrett W. Hall, and James
A. McCall; "High-Speed Digital Design" by
Howard Johnson; or visit www.johnsoncomp.com, www.samtec.com, www.samtec.com/sudden_service/current_literature/q-pairs/index.html, www.samtec.com/sudden_service/current_literature/SamArray/index.html,
www.teradyne.com/prods/tcs, and hmzd.tycoelectronics.com.
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